How to make a tee at a cable tray bend

A cable tray bend can be converted into a tee by cutting and reshaping the tray to create a branch path, using appropriate fittings or live modifications on-site.Understanding Cable Tray TeesA tee fitting allows a cable tray to split into two paths or merge from two paths into one, similar to piping systems . Tees can be equal or unequal, depending on the widths of the main and branch trays . They are available for various tray types, including perforated, ladder, wire mesh, and PVC trays .Methods to Convert a Bend to a TeeOn-Site Modification (Live Fabrication)For wire mesh or basket trays, a straight or bent section can be converted into a tee using a bolt cutter to cut the tray at the desired branch point .The cut edges are protected by the zinc layer formed during cutting, and rubber caps can be added for safety .This method allows customization of the tee angle and size directly at the project site.Using Pre-Manufactured Tee BendsManufacturers provide tee bends that can be installed to create a branch from an existing bend or straight tray .Tee bends can be made in any degree or size, accommodating different tray widths and depths .This is suitable for horizontal or vertical routing, depending on the installation requirements.PVC or Rigid Tray ConstructionFor PVC cable trays, tees can be constructed by cutting and joining straight sections using connectors or adhesive, as shown in tutorials .This method is often used in building installations where flexibility and corrosion resistance are important.Practical TipsEnsure the branch width matches the main tray or use an unequal tee if necessary .Maintain structural support at the junction to prevent sagging or stress on cables.Verify compatibility with cable type and load, especially for heavy industrial installations.Use protective covers or caps on cut edges to prevent cable damage and ensure safety . By following these methods, a cable tray bend can be effectively converted into a tee, allowing for flexible cable routing and expansion of the tray network.